MASTERS IN OUR EXPERTISE

FOOD
The demand for nutritious, flavourful foods remains higher than ever. Consumers look for convenience at competitive prices which is a balance all food processing manufacturers must strike. Gerhard Unger has successfully managed both for over 40 years, ensuring high standards in hygiene, food safety, CIP and SIP cleanability. As end-to-end specialists, our solutions are carefully designed for ease of operation and maintenance while reducing spillage and waste.
Product Experience
Sauces
Soups
Processed Vegetables
Baby Food
Sugar/Syrup
Dry Foods
Bakeries
Sweets & Confectionary
Perishables
Edible Oils
Margarine
Services
Sauces
Soups
Processed Vegetables
Baby Food
Sugar/Syrup
Dry Foods
Bakeries
Sweets & Confectionary
Perishables
Edible Oils
Margarine
Work Packages & Processes
Site Master Planning
Process Optimisation
Detailed Design
Cost of Goods Analysis, Optimisation & Reduction
Supply
Fabrication
Installation
Commissioning
Validation
Maintenance Cleaning in place & Sterilisation in place
Product Storage & Reticulation
Water Treatment & Reticulation
Steam Raising, Reticulation & Condensate Recovery
Hot Water Generation & Reticulation
Water Cooling Reticulation
Chilled Water
Nitrogen Supply & Reticulation
CO2 Capping/Generation & Reticulation

BEVERAGE
Gerhard Unger holds a high pedigree in the production of fruit juices, carbonated soft drinks, alcoholic beverages and more. We believe that beverage production is a balancing act of producing drinks that are flavourful with great mouthfeel while maintaining a healthy production cost. As with all of our production, we deliver supreme hygiene levels, mitigate against waste and ensure ease of operation and maintenance. We’re passionate and precise about preserving the quality of taste, even in liquids that are sensitive to temperature changes.
Product Experience
Carbonated Soft Drinks
Fruit Juice
Water (Still & Sparkling)
Beer
Alcoholic Spirits
Mageu
Cordials
Dairy Blends
Services
Site Master Planning
Process Optimisation
Detailed Design
Cost of Goods Analysis, Optimisation & Reduction
Supply
Fabrication
Installation
Commissioning
Validation
Work Packages & Processes
Dry Material Handling
Liquid Raw Material Transfer
Mixing/Blending/Fermentation
Separation
Homogenisation (in-line & batch)
Cooking/Cooling/Pasteurisation
Brewing
Distilling
Syrup Rooms
Cleaning in place and Sterilisation in place
Product Storage & Reticulation
Water Treatment & Reticulation
Steam Raising, Reticulation & Condensate Recovery
Hot Water Generation & Reticulation
Water Cooling Reticulation
Chilled Water
Nitrogen Supply & Reticulation
CO2 Capping/Generation & Reticulation

DAIRY
With over 40 years of experience under our belt, Gerhard Unger understands that the highest standard in HACCP is essential in the production of dairy products. Pasteurisation and refrigeration are paramount in processes that are hygienic and reliable, whether it is for milk cooling or for tempering prior to curd setting. Beyond offering ease of operation, maintenance and quality components, Gerhard Unger provides solutions to optimise dairy processes including dynamic tank CIP/SIP cleaning systems that minimise waste.
Product Experience
Milk
UHT Milk
Yoghurt
Cheeses
Dairy Blends
Ice Cream
Services
Site Master Planning
Process Optimisation
Detailed Design
Cost of Goods Analysis, Optimisation & Reduction
Supply
Fabrication
Installation
Commissioning
Validation
Work Packages & Processes
Dry Material Handling
Liquid Raw material transfer
Mixing/Blending/Fermentation
Separation
Homogenisation (in-line & batch)
Cooking/Cooling/Pasteurisation
Brewing
Distilling
Syrup Rooms
Cleaning in place & Sterilisation in place
Product Storage & Reticulation
Water Treatment & Reticulation
Steam Raising, Reticulation & Condensate Recovery
Hot Water Generation & Reticulation
Water Cooling Reticulation
Chilled Water
Nitrogen Supply & Reticulation
CO2 Capping/Generation & Reticulation

PERSONAL CARE AND HOME CARE
Gerhard Unger systems and processes focus on the rigorous hygiene associated with personal and home care products like shampoos, soaps, deodorants, toothpastes and more. We believe in the highest quality and standard of production in the manufacturing of personal care products while aiming to reduce waste. CIP and SIP cleanability systems are used to ensure safety and prevent toxic contamination of products. We also do our best to reduce the environmental impact from products.
Product Experience
Shampoos
Lotions
Creams
Deodorants
Pharmaids
Ointments
Oils
Perfumes
Bleaches
Cleaning Detergents
Services
Site Master Planning
Process Optimisation
Detailed Design
Cost of Goods Analysis, Optimisation & Reduction
Supply
Fabrication
Installation
Commissioning
Validation
Work Packages & Processes
Dry Material Handling
Liquid Raw Material Transfer
Mixing/Blending/Fermentation
Separation
Homogenisation (in-line & batch)
Heating/Cooling/Pasteurisation
Cleaning in place & Sterilisation in place
Product Storage & Reticulation
Water Treatment & Reticulation
Steam Raising, Reticulation & Condensate Recovery
Hot Water Generation & Reticulation
Water Cooling Reticulation
Chilled Water
Nitrogen Supply & Reticulation
CO2 Capping/Generation & Reticulation

Pharmaceutical and
Bio-Technology
When it comes to health, the pharmaceutical and bio technology products’ that you rely on, need to be produced in a healthy way. Gerhard Unger’s processes and systems work relentlessly to ensure consistency in the manufacturing process. We aim to prevent the contamination of sensitive products whether by equipment, associated media or residue from a previous batch. We adhere to strict MCC, FDA or WHO standards and our end-to-end solutions are optimised for maximum CIP/SIP cleanability. Gerhard Unger’s best-practise processes also ensure problem-free operation and a reduction in waste.
Product Experience
Liquids
Sterile
Cream & Lotions
Oral Solid Dosage
Services
Site Master Planning
Process Optimisation
Detailed Design
Cost of Goods Analysis, Optimisation & Reduction
Supply
Fabrication
Installation
Commissioning
Validation
Work Packages & Processes
Dry Material Handling
Liquid Raw material transfer
Mixing/Blending
Separation
Homogenisation (in-line & batch)
Cooking/Cooling/Pasteurisation
Brewing
Distilling
Syrup Rooms
Cleaning in place & Sterilisation in place
Product Storage & Reticulation
Water Treatment & Reticulation
Steam Raising, Reticulation & Condensate Recovery
Clean Stem Raising, Reticulation
Hot Water Generation & Reticulation
Water Cooling Reticulation
Chilled Water
Nitrogen Supply & Reticulation
CO2 Capping/Generation & Reticulation

SPECIALIST CLEANING
With over 40 years of mastering scale in the food and beverage industry, our knowledge and experience have been effectively applied in the specialist cleaning industry too. Gerhard Unger designs and builds plants that clean both tankers and trains, and we’ve been doing so successfully for 20 years. We aim to maximise chemical and water recovery and reduction, in efforts to help the environment. As with all of our solutions, ease and speed of operation is paramount, as is the maintainability of the operation.
Product Experience
Internal and External Tanker Cleaning
Low Volume High-Pressure Cleaning (minimising waste & energy costs)
External Train Washing (uni-directional & bi-direction) including nose & cone cleaning
Services
Process Optimisation
Detailed Design
Supply
Fabrication
Installation
Commissioning
Work Packages & Processes
Chemical Dosing
Rinsing
Chemical Application
Scrubbing
High Volume Rinse
Low Volume Rinse
Window Cleaning
Chemical & Hygienic Cleaning
Chemical/Water Recovery & Treatment
GET IN TOUCH
Contact Information
Building 13, Innes Park, 38 Jansen Avenue, Jet Park