Expertise2018-10-12T11:24:35+00:00

MASTERS IN OUR EXPERTISE

Manufacturing Companies, Food Processing, Centrifugal Pump, Heat Exchanger, Alfa Laval, Gerhard Unger, South Africa

FOOD

The demand for nutritious, flavourful foods remains higher than ever. Consumers look for convenience at competitive prices which is a balance all food processing manufacturers must strike. Gerhard Unger has successfully managed both for over 40 years, ensuring high standards in hygiene, food safety, CIP and SIP cleanability. As end-to-end specialists, our solutions are carefully designed for ease of operation and maintenance while reducing spillage and waste.

Product Experience

Sauces

Soups

Processed Vegetables

Baby Food

Sugar/Syrup

Dry Foods

Bakeries

Sweets & Confectionary

Perishables

Edible Oils

Margarine

Services

Sauces

Soups

Processed Vegetables

Baby Food

Sugar/Syrup

Dry Foods

Bakeries

Sweets & Confectionary

Perishables

Edible Oils

Margarine

Work Packages & Processes

Site Master Planning

Process Optimisation

Detailed Design

Cost of Goods Analysis, Optimisation & Reduction

Supply

Fabrication

Installation

Commissioning

Validation

Maintenance Cleaning in place & Sterilisation in place

Product Storage & Reticulation

Water Treatment & Reticulation

Steam Raising, Reticulation & Condensate Recovery

Hot Water Generation & Reticulation

Water Cooling Reticulation

Chilled Water

Nitrogen Supply & Reticulation

CO2 Capping/Generation & Reticulation

BEVERAGE

Gerhard Unger holds a high pedigree in the production of fruit juices, carbonated soft drinks, alcoholic beverages and more. We believe that beverage production is a balancing act of producing drinks that are flavourful with great mouthfeel while maintaining a healthy production cost. As with all of our production, we deliver supreme hygiene levels, mitigate against waste and ensure ease of operation and maintenance. We’re passionate and precise about preserving the quality of taste, even in liquids that are sensitive to temperature changes.

Product Experience

Carbonated Soft Drinks

Fruit Juice

Water (Still & Sparkling)

Beer

Alcoholic Spirits

Mageu

Cordials

Dairy Blends

Services

Site Master Planning

Process Optimisation

Detailed Design

Cost of Goods Analysis, Optimisation & Reduction

Supply

Fabrication

Installation

Commissioning

Validation

Work Packages & Processes

Dry Material Handling

Liquid Raw Material Transfer

Mixing/Blending/Fermentation

Separation

Homogenisation (in-line & batch)

Cooking/Cooling/Pasteurisation

Brewing

Distilling

Syrup Rooms

Cleaning in place and Sterilisation in place

Product Storage & Reticulation

Water Treatment & Reticulation

Steam Raising, Reticulation & Condensate Recovery

Hot Water Generation & Reticulation

Water Cooling Reticulation

Chilled Water

Nitrogen Supply & Reticulation

CO2 Capping/Generation & Reticulation

Manufacturing Companies, Food Processing, Centrifugal Pump, Heat Exchanger, Alfa Laval, Gerhard Unger, South Africa

DAIRY

With over 40 years of experience under our belt, Gerhard Unger understands that the highest standard in HACCP is essential in the production of dairy products. Pasteurisation and refrigeration are paramount in processes that are hygienic and reliable, whether it is for milk cooling or for tempering prior to curd setting. Beyond offering ease of operation, maintenance and quality components, Gerhard Unger provides solutions to optimise dairy processes including dynamic tank CIP/SIP cleaning systems that minimise waste.

Product Experience

Milk

UHT Milk

Yoghurt

Cheeses

Dairy Blends

Ice Cream

Services

Site Master Planning

Process Optimisation

Detailed Design

Cost of Goods Analysis, Optimisation & Reduction

Supply

Fabrication

Installation

Commissioning

Validation

Work Packages & Processes

Dry Material Handling

Liquid Raw material transfer

Mixing/Blending/Fermentation

Separation

Homogenisation (in-line & batch)

Cooking/Cooling/Pasteurisation

Brewing

Distilling

Syrup Rooms

Cleaning in place & Sterilisation in place

Product Storage & Reticulation

Water Treatment & Reticulation

Steam Raising, Reticulation & Condensate Recovery

Hot Water Generation & Reticulation

Water Cooling Reticulation

Chilled Water

Nitrogen Supply & Reticulation

CO2 Capping/Generation & Reticulation

Manufacturing Companies, Food Processing, Centrifugal Pump, Heat Exchanger, Alfa Laval, Gerhard Unger, South Africa

PERSONAL CARE AND HOME CARE

Gerhard Unger systems and processes focus on the rigorous hygiene associated with personal and home care products like shampoos, soaps, deodorants, toothpastes and more. We believe in the highest quality and standard of production in the manufacturing of personal care products while aiming to reduce waste. CIP and SIP cleanability systems are used to ensure safety and prevent toxic contamination of products. We also do our best to reduce the environmental impact from products.

Product Experience

Shampoos

Lotions

Creams

Deodorants

Pharmaids

Ointments

Oils

Perfumes

Bleaches

Cleaning Detergents

Services

Site Master Planning

Process Optimisation

Detailed Design

Cost of Goods Analysis, Optimisation & Reduction

Supply

Fabrication

Installation

Commissioning

Validation

Work Packages & Processes

Dry Material Handling

Liquid Raw Material Transfer

Mixing/Blending/Fermentation

Separation

Homogenisation (in-line & batch)

Heating/Cooling/Pasteurisation

Cleaning in place & Sterilisation in place

Product Storage & Reticulation

Water Treatment & Reticulation

Steam Raising, Reticulation & Condensate Recovery

Hot Water Generation & Reticulation

Water Cooling Reticulation

Chilled Water

Nitrogen Supply & Reticulation

CO2 Capping/Generation & Reticulation

Manufacturing Companies, Food Processing, Centrifugal Pump, Heat Exchanger, Alfa Laval, Gerhard Unger, South Africa

Pharmaceutical and
Bio-Technology

When it comes to health, the pharmaceutical and bio technology products’ that you rely on, need to be produced in a healthy way. Gerhard Unger’s processes and systems work relentlessly to ensure consistency in the manufacturing process. We aim to prevent the contamination of sensitive products whether by equipment, associated media or residue from a previous batch. We adhere to strict MCC, FDA or WHO standards and our end-to-end solutions are optimised for maximum CIP/SIP cleanability. Gerhard Unger’s best-practise processes also ensure problem-free operation and a reduction in waste.

Product Experience

Liquids

Sterile

Cream & Lotions

Oral Solid Dosage

Services

Site Master Planning

Process Optimisation

Detailed Design

Cost of Goods Analysis, Optimisation & Reduction

Supply

Fabrication

Installation

Commissioning

Validation

Work Packages & Processes

Dry Material Handling

Liquid Raw material transfer

Mixing/Blending

Separation

Homogenisation (in-line & batch)

Cooking/Cooling/Pasteurisation

Brewing

Distilling

Syrup Rooms

Cleaning in place & Sterilisation in place

Product Storage & Reticulation

Water Treatment & Reticulation

Steam Raising, Reticulation & Condensate Recovery

Clean Stem Raising, Reticulation

Hot Water Generation & Reticulation

Water Cooling Reticulation

Chilled Water

Nitrogen Supply & Reticulation

CO2 Capping/Generation & Reticulation

SPECIALIST CLEANING

With over 40 years of mastering scale in the food and beverage industry, our knowledge and experience have been effectively applied in the specialist cleaning industry too. Gerhard Unger designs and builds plants that clean both tankers and trains, and we’ve been doing so successfully for 20 years. We aim to maximise chemical and water recovery and reduction, in efforts to help the environment. As with all of our solutions, ease and speed of operation is paramount, as is the maintainability of the operation.

Product Experience

Internal and External Tanker Cleaning

Low Volume High-Pressure Cleaning (minimising waste & energy costs)

External Train Washing (uni-directional & bi-direction) including nose & cone cleaning

Services

Process Optimisation

Detailed Design

Supply

Fabrication

Installation

Commissioning

Work Packages & Processes

Chemical Dosing

Rinsing

Chemical Application

Scrubbing

High Volume Rinse

Low Volume Rinse

Window Cleaning

Chemical & Hygienic Cleaning

Chemical/Water Recovery & Treatment

GET IN TOUCH

Contact Information

Building 13, Innes Park, 38 Jansen Avenue, Jet Park

CONTACT US